Working with elevated work platforms (EWPs) is part of everyday life for many people in construction, warehousing and industrial environments. These machines make it possible to reach difficult heights and carry out tasks that would otherwise be unsafe or impossible. However, with this convenience comes a real responsibility as EWPs present very specific risks and without the right knowledge, awareness and preparation, accidents can happen quickly. That’s why understanding the hazards and knowing how to manage them is just as important as having the right ticket or certification.
Every operator, supervisor and worksite manager should be clear on what to look out for when using EWPs. The good news is that with the right precautions, the most common dangers can be managed effectively, so by focusing on some key priorities, workers can put themselves in the best position to keep both themselves and those around them safe.
Hazard 1: Inadequate or Damaged PPE
Personal protective equipment (PPE) is one of the first lines of defence when working with an EWP. Items like a properly fitted safety harness and secure restraints are critical. A fall from height is one of the most serious risks in this type of work, and it can happen in a split second. Unfortunately, it’s common for workers to become complacent, especially if they’ve done the job hundreds of times before, and that’s when mistakes can creep in.
Operators should never step onto an EWP without first checking their PPE for damage, wear or incorrect fit. Even a small fault in a harness strap can reduce its effectiveness in an emergency. Beyond the equipment itself, correct usage is key. A harness that isn’t secured properly won’t provide the protection it’s designed for. By making PPE checks a routine, workers not only comply with safety standards but also reduce the likelihood of accidents caused by human error.
Hazard 2: Correct Setup and Environmental Checks
Safe operation of an EWP begins long before the controls are touched. The way the machine is set up has a huge influence on how safely it can be used, and every unit should be visually inspected and function tested prior to work. Neglecting this step leaves room for faults to go unnoticed, increasing the chance of mechanical failures.
Equally important is the surrounding environment. Uneven or unstable ground can cause a platform to lean or even topple, while obstacles like tree branches and power lines introduce risks that need to be accounted for. Taking time to carry out a proper risk assessment helps avoid these hazards before they become an issue. And recording the inspection in a logbook is an extra safeguard, providing accountability and a clear record of checks. When machines are prepared correctly and the worksite is clear of risks, operators can get the job done with far more confidence and security.
Hazard 3: Safe Operating Practices
Even with perfect setup and equipment, accidents can still occur if the platform isn’t used properly. Unsafe behaviour is one of the biggest contributors to EWP incidents. Common mistakes include leaning over the guardrails, attempting to exit the platform while it’s raised or sitting along the edge. Each of these actions puts the operator at unnecessary risk of a fall.
Housekeeping on the platform is another factor that can’t be overlooked as loose items like toolboxes, buckets or debris create trip hazards and can fall onto people working below. To prevent this, tools should always be secured, and exclusion zones established beneath the EWP wherever practical. Operators also need to maintain focus during every moment of use, with feet firmly on the platform, tie-off points in place and no shortcuts taken. Developing safe habits and sticking to them consistently is one of the most effective ways to reduce accidents.
Hazard 4: Outdated or Incomplete Training
Finally, training is the backbone of safe EWP use, and all operators must hold the right certifications whilst these qualifications need to remain current. Without proper training, workers may lack the knowledge to identify hazards, operate equipment correctly, or respond in emergencies. Even highly experienced operators benefit from refresher courses that update their skills and reinforce safe practices.
Courses such as “Working Safely at Heights” and “Elevating Work Platform (EWP) Over 11 metres” are designed to meet national standards in Australia. They provide operators with both technical skills and an understanding of workplace responsibilities. By keeping training up to date, workers not only protect themselves but also contribute to a stronger safety culture across the worksite.
For those looking to build their skills and meet industry requirements, here at Training Combined we offer nationally recognised training to ensure operators are well prepared for the job. With the right knowledge and habits in place, every shift with an EWP can be both productive and safe.
